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The Pesky Throttle
Digital Diagnostic Tools
Exhaust Gas Temp Tool · Diagnostics

Exhaust Gas Temp
Diagnostics

A thermocouple clamped in each header pipe, the dongle reading both, and this pair of gauges on your phone. EGT is the per-cylinder truth-teller: it shows lean and rich for each cylinder separately, which a single tailpipe sensor can never do. Work the mixture trims and watch each cylinder answer on its own gauge.

The one rule of EGT

Richer runs cooler, leaner runs hotter — up to the peak. Past peak-EGT lean, the charge starts misfiring and the gauge falls while the engine runs worse. Hot-and-rough is leaner than hot-and-clean.

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Instructions and how-tos: see below the diagnostic tool.

Engine off

Start the engine and let the probes heat-soak — EGT means nothing until the pipes are up to temp.

0 RPM
Zone: —
EGT 1 · Header probe

Front cylinder

-- °F
No reading
EGT 2 · Header probe

Rear cylinder

-- °F
No reading
CYLINDER-TO-CYLINDER SPLIT
-- °F apart
HEALTHY SPLIT
Under ~50 °F at steady cruise is a balanced engine. The rear jug on an air-cooled twin normally runs a touch hotter — it sits in the front cylinder's heated air. A split that grows past 75–100 °F is a cylinder asking for attention.
●
Start the engine to get guidance

Once both probes are hot, this box reads the pair of gauges together — both hot, both cool, or one split from the other — and names the jetting move or the fault to chase.

EGT climbs with load. The same mixture that's fine at cruise can run into the red held wide open — that's why the danger line matters most in the wide-open zone, and why you read these gauges under a steady load, not on a blip.

Your settings are saved on this device — no account needed.

Mixture — per cylinder

Each trim stands in for that cylinder's fueling: its share of the carb circuits, its intake seal, its plug and valve health, all rolled into one dial. Drag toward lean and watch that cylinder's gauge climb; drag toward rich and watch it cool. In the real world you'd make these moves with jets and the mixture screw for both cylinders together — the per-cylinder trim here is how you learn what each gauge is telling you.

EGT 1

Front cylinder mixture

The front jug gets clean cooling air, so a healthy front cylinder is your reference gauge.

0 trim
◀ Rich · coolerLean · hotter ▶
At baseline fueling
EGT 2

Rear cylinder mixture

The rear jug runs in heated air off the front one, so a small positive offset is normal — a big one is not.

0 trim
◀ Rich · coolerLean · hotter ▶
At baseline fueling

Moving both trims together is what a jet change does — one carb feeds both cylinders. Moving one is what a fault does. Learn to tell those two pictures apart and the gauges have done their job.

Live trace

Last 12 seconds of both probes against the lean-danger line. Watch how the gauges lag a throttle change — the probe has to heat-soak, so give every jetting change a few seconds of steady running before you believe the number.

Front EGT Rear EGT Lean-danger line · 1,400 °F

Temperature card

Front EGT—
Rear EGT—
Split—
Front trim0
Rear trim0
Rear intake leakNone

On your conversion the rear cylinder is the one to watch: it runs hotter by design, and it's the far end of the 2-into-1 manifold — if the split ever grows on the real bike, the rear flange seal and the manifold joint on that side are the first places to spray-check, before you touch a jet.

About this reading
Why two gauges? Your tailpipe AFR reads the average of both cylinders — it can sit dead-on while one cylinder runs lean and hot and the other runs rich and cool. EGT reads each cylinder at its own header, so a split between the gauges is the diagnosis: the hot cylinder is the lean one, and on a single-carb conversion that usually means an air leak or a flow difference on that side, not a jet problem. Jetting moves both gauges together; a leak moves one.

Reading EGT by zone

ZoneTypicalWhat it means
Idle700–1,000 °FLow load, low temps. Mostly useful for spotting a dead or drowning cylinder — one gauge far below the other at idle is a cylinder not firing clean.
Cruise1,050–1,250 °FThe tuning zone. Steady-state cruise is where you compare cylinders and judge the needle. Split matters more than the absolute number.
Wide open1,200–1,350 °FPeak load. Brief runs to the top of this band are normal on a hard pull; living there is not.
Danger1,400 °F +Sustained temps at or past the red line mean a lean cylinder is cooking itself — piston crowns, exhaust valves, and plug electrodes pay for it. Back off and richen.

Absolute EGT numbers move with probe placement — a probe 2″ from the exhaust port reads hotter than one at 6″. That's why the split and the change from your baseline are the trustworthy signals, not any single number off a chart.

Reading the pair

Matched, in rangeBalanced. Both cylinders fueling alike. Whatever the AFR says, it says it about both. Move on.
Both hot togetherGlobal lean. A jetting problem — the circuit for the zone you're in is small. Richen that circuit and both gauges should fall together.
Both cool togetherGlobal rich. Safe but soft. Lean the circuit for the zone one step and watch both gauges rise toward the band.
One hot, one normalA cylinder fault, not a jet. The hot cylinder is lean on its own: intake/flange leak on that side, a partially blocked passage, a failing plug. Jets move both — don't chase a one-cylinder split with jetting.
One cold, one normalThe cold cylinder isn't working. Rich to the point of misfire, a dead plug, or a valve not sealing. EGT falls because the fire is weak, not because the mixture is right.
How to use this tool

How an EGT check goes

  1. Probes in both headers, same distance from each exhaust port, dongle clipped on, phone on the bars. Matched placement is what makes the split honest.
  2. Warm it up fully and ride a few minutes — cold pipes read low and lie about the split.
  3. Hold a steady cruise and read both gauges. Write down the pair and the split before changing anything: that's your baseline.
  4. Split first, jets second. If one cylinder is off on its own, find the mechanical cause — spray-check that side's flange and manifold joint — before any jet comes out.
  5. Then tune the pair together with the AFR workflow: pilot/screw at idle, needle at cruise, main at wide open, checking that both EGTs stay under the red line as you go.
  6. On the dyno, EGT is the guardrail: AFR says where the average mixture is, EGT says neither cylinder crosses into the danger zone while you chase it.